v2.0

Co-authored-by: Cursor <[email protected]>
2026-05-28 07:20:38 +02:00
parent 6923c319a1
commit 6c0d7e47b8
81 changed files with 21780 additions and 2986 deletions
@@ -0,0 +1,110 @@
+import { generateCuttingList } from './cuttingEngine.js';
+import { collectHoleSpecsForPiece } from './holeSpecifications.js';
+import { GROOVE, getBackGroovePlanOrientation } from '../../shared/manufacturing.js';
+
+function toSafeNumber(value, fallback = 0) {
+  const n = Number(value);
+  return Number.isFinite(n) ? n : fallback;
+}
+
+function toLabel(value) {
+  return String(value || '')
+    .replace(/[^a-zA-Z0-9_\-]+/g, '_')
+    .replace(/_+/g, '_')
+    .replace(/^_+|_+$/g, '')
+    .toUpperCase();
+}
+
+function emitPanelOutline(lines, widthMm, heightMm, safeZ, cutZ, feed) {
+  lines.push(`G0 Z${safeZ.toFixed(3)}`);
+  lines.push('G0 X0.000 Y0.000');
+  lines.push(`G1 Z${cutZ.toFixed(3)} F${Math.round(feed)}`);
+  lines.push(`G1 X${widthMm.toFixed(3)} Y0.000`);
+  lines.push(`G1 X${widthMm.toFixed(3)} Y${heightMm.toFixed(3)}`);
+  lines.push(`G1 X0.000 Y${heightMm.toFixed(3)}`);
+  lines.push('G1 X0.000 Y0.000');
+  lines.push(`G0 Z${safeZ.toFixed(3)}`);
+}
+
+function emitHole(lines, { xMm, yMm, diameterMm = 5, depthMm = 10, type = 'generic', face = 'face', end = null }) {
+  let tail = `TYPE=${String(type)} FACE=${face}`;
+  if (end) tail += ` END=${end}`;
+  lines.push(
+    `; HOLE X=${Number(xMm).toFixed(3)} Y=${Number(yMm).toFixed(3)} D=${Number(diameterMm).toFixed(3)} Z=${Number(depthMm).toFixed(3)} ${tail}`
+  );
+}
+
+function emitPieceHoleComments(lines, piece, widthMm, heightMm, partIndex = 0) {
+  const { specs, thicknessMm: _tm } = collectHoleSpecsForPiece(piece, widthMm, heightMm, partIndex);
+  for (const spec of specs) {
+    emitHole(lines, spec);
+  }
+
+  const m = piece?.machining || {};
+  const orient = piece?.elementType ? getBackGroovePlanOrientation(piece.elementType) : null;
+  if (m.groove && orient) {
+    const gw = Number(m.groove.width ?? GROOVE.back.width);
+    const gd = Number(m.groove.depth ?? GROOVE.back.depth);
+    const ax = Number(m.groove.axisFromPanelEdge ?? m.groove.axisFromBackEdge ?? GROOVE.back.axisFromPanelEdge);
+    lines.push(`; GROOVE BACK W=${gw.toFixed(3)} D=${gd.toFixed(3)} AXIS=${ax.toFixed(3)} ORIENT=${orient}`);
+  }
+}
+
+export function generateCncProgram(config, modules = [], colors = {}) {
+  const cuttingList = generateCuttingList(config, colors, modules);
+
+  const safeZ = 10;
+  const cutDepth = 3;
+  const feedCut = 1800;
+
+  const lines = [
+    '%',
+    '; APEX CNC ISO (G-code) - v1',
+    `; Generated: ${new Date().toISOString()}`,
+    `; Config: ${config.widthMm}x${config.heightMm}x${config.depthMm} mm`,
+    'G21 ; metric units',
+    'G90 ; absolute coordinates',
+    'G17 ; XY plane',
+    `G0 Z${safeZ.toFixed(3)}`
+  ];
+
+  let programPartCount = 0;
+
+  for (const piece of cuttingList.pieces || []) {
+    const widthMm = toSafeNumber(piece.rawCutWidthMm, piece.widthMm);
+    const heightMm = toSafeNumber(piece.rawCutHeightMm, piece.heightMm);
+    const qty = Math.max(1, Math.round(toSafeNumber(piece.quantity, 1)));
+    const thickness = toSafeNumber(piece.thicknessMm, 19);
+    const pieceName = toLabel(piece.description || piece.elementType || 'PIECE');
+    const targetDepth = -Math.min(cutDepth, Math.max(1, thickness * 0.25));
+
+    for (let i = 0; i < qty; i++) {
+      programPartCount += 1;
+      lines.push('');
+      lines.push(`; --- PART ${programPartCount}: ${pieceName} #${i + 1} ---`);
+      lines.push(`; SIZE_RAW: X=${widthMm.toFixed(3)} Y=${heightMm.toFixed(3)} T=${thickness.toFixed(3)}`);
+      emitPieceHoleComments(lines, piece, widthMm, heightMm, i);
+      emitPanelOutline(lines, widthMm, heightMm, safeZ, targetDepth, feedCut);
+    }
+  }
+
+  lines.push('');
+  lines.push(`G0 Z${safeZ.toFixed(3)}`);
+  lines.push('G0 X0.000 Y0.000');
+  lines.push('M30');
+  lines.push('%');
+
+  return {
+    fileName: 'apex-program.nc',
+    mimeType: 'text/plain; charset=utf-8',
+    content: lines.join('\n'),
+    metadata: {
+      generatedAt: new Date().toISOString(),
+      parts: programPartCount
+    }
+  };
+}
+
+export default {
+  generateCncProgram
+};